How to Install a Polaris RZR 900XP Clutch 

After stripping, refurbishing and reassembling your Polaris RZR 900XP's primary and secondary clutches, it's now time to reinstall them.

Follow the steps and professional tips in the video above and the guide below to install the clutches on a Polaris RZR 900XP. 

NOTE: If you missed our video on how to remove the clutch on your Polaris UTV, we included it at the end of this article.

Tools and Parts Needed - Polaris RZR Clutch Installation

Tools

  • Ratchet and extensions
  • 10mm 15mm, 21mm sockets
  • Torque wrench

Parts

Polaris RZR 900XP Installing Clutch

Step 1. Install the primary/drive clutch assembly by sliding it over its drive shaft, and then torquing the mounting bolt to 96 foot-pounds.

Polaris RZR clutch installation drive/driven clutch

Polaris RZR clutch installation

PRO TIP: Prop a ratchet extension (or something similar) between the drive clutch assembly housing and the chassis to prevent the clutch from rotating as you torque it.

Clutch installation Polaris RZR 900XP

Step 2. Install the secondary/driven clutch assembly. Slide the assembly over its drive shaft and torque the mounting bolt to 40 foot-pounds

Polaris RZR 900 XP driven clutch assembly

PRO TIP: As recommended in Step 1 for the drive clutch, prop a ratchet extension (or something similar) between the driven clutch's faceplate and the chassis to prevent the clutch from rotating as you torque it.

Polaris RZR drive clutch assembly

Step 3. Install a new drive belt. When your RZR 900 is running, the belt will rotate counterclockwise, so make sure the arrows on the drive belt are pointing counterclockwise when you install it.

Polaris RZR drive belt installation

Having followed these steps, the drive clutch and driven clutch installation on your Polaris RZR 900XP is complete. If you missed our video on how to remove the clutch from your RZR, watch it here: 

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